7075 Aluminum Alloy Forged Parts: Exploring Their Physical Properties And Characteristics

7075 aluminum alloy is a high-strength aerospace-grade material that is commonly used for making structural components in airplanes, rockets, and other high-performance applications. The alloy is primarily composed of zinc and magnesium, and it is widely recognized for its excellent strength-to-weight ratio and high fatigue resistance.

In this article, we will discuss the physical properties and characteristics of 7075 aluminum alloy forgings, exploring why this material is so well-suited to high-stress applications.

Physical Properties of 7075 Aluminum Alloy Forgings

7075 aluminum alloy has a density of 2.81 g/cm3 and a melting point of 640°C. When forged, it exhibits a tensile strength of around 83 ksi (570 MPa), with a yield strength of 73 ksi (500 MPa). Additionally, the alloy has a high fatigue strength, which makes it resistant to damage caused by repeated loading and unloading.

In terms of its thermal properties, 7075 aluminum alloy has a thermal conductivity of 130 W/mk and a coefficient of linear thermal expansion of 23.2 µm/m-k at room temperature. This makes the alloy highly conductive and expands very little with temperature changes, which can be beneficial in applications where thermal stability is important.

Chemical Characteristics of 7075 Aluminum Alloy Forgings

7075 aluminum alloy has a unique chemical composition that gives it its distinctive properties. The alloy is primarily composed of zinc, magnesium, and copper, with smaller amounts of other trace metal elements. The combination of these metals produces an alloy that is highly resistant to corrosion and oxidation, as well as a high strength-to-weight ratio.

In particular, copper plays a significant role in the alloy's strength properties by forming a solid solution with aluminum, which creates a strong and ductile matrix. Meanwhile, magnesium increases the strength of the matrix by creating intermetallic particles that enhance the overall strength of the alloy.

Applications of 7075 Aluminum Alloy Forgings

Due to its excellent strength and durability, 7075 aluminum alloy forgings are widely used in the aerospace industry for making structural components, such as wing spars, fuselage frames, and landing gear components. The alloy is also commonly used in high-stress applications in other industries, such as the automotive and motorsports industries.

In addition, 7075 aluminum alloy is also used in the manufacturing of high-end sports equipment, such as bicycle frames, baseball bats, and tennis rackets. This is due to the alloy's high fatigue strength and exceptional tensile strength, which make it ideal for applications where strength and durability are critical.

Conclusion

In conclusion, 7075 aluminum alloy forgings offer a unique combination of physical and chemical properties that make it an excellent choice for high-stress applications in a wide range of industries. Its high strength-to-weight ratio, excellent fatigue resistance, and resistance to corrosion and oxidation make it a highly sought-after material, particularly in the aerospace industry.

With its high strength and excellent durability, 7075 aluminum alloy is likely to remain a popular choice for manufacturers of aircraft, race cars, high-end sports equipment, and other high-performance applications for years to come.